Gemba Academy Podcast: Lean Manufacturing | Lean Office | Six Sigma | Toyota Kata | Productivity | Leadership

This week's guest is Tony Hayes. Ron and Tony discussed the meaning behind authentic leadership, the importance of humility and vulnerability, dealing with poor leadership, and more. MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Tony likes (2:33) His background (3:19) What "Authentic Leadership" means (5:05) Handling not having the answers (7:18) What humility really means (10:48) Why vulnerability is scary for a leader (13:45) Misconceptions about leadership (15:45) Tony's advice for when you're dealing with bad leadership (17:50) Practical examples of the positive impacts of Respect for People (25:10) Tony's final words of wisdom (31:13) Podcast Resources Right Click to Download this Podcast as an MP3 Tony on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What are some misconceptions you've heard

This week's guest is Christopher Lieb. Ron and Chris discussed Chris's transition from practicing continuous improvement at a large company to a startup, the mentality he likes to adopt, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The "mentality" Chris likes (2:45) What happens when someone has a bad attitude or doesn't care (4:49) His background (5:59) Using SPC and other tools in a startup environment (11:52) The fact that no one else had continuous improvement knowledge (14:39) How it's impacted the supply chain (18:35) How Chris avoided being the "annoying" guy (21:51) His final words of wisdom (30:48) Podcast Resources Right Click to Download this Podcast as an MP3 Christopher on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Have you practiced continuous improvement at different sized organi

This week's guest is Tanner McClure. Ron and Tanner discussed Tanner's introduction to lean, dealing with resistance from management and supervisors, the "paper doll" tool, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote that inspires Tanner (2:53) Tanner's background (3:50) How his background affected his introduction to lean (6:29) Dealing with resistance from management or from supervisors (7:52) How to reassure employees who are new to lean (13:31) The "paper doll" tool (19:34) Tanner's advice for those just getting started (25:57) Podcast Resources Right Click to Download this Podcast as an MP3 Tanner on LinkedIn Tanner McClure Consulting on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Have you ever been met with resistance from management or supervisors? How did you handle it?

This week's guest is Jackey Lin. Ron and Jackey discussed Jackey's diverse career background, deploying operational excellence on a global scale, overcoming communication barriers, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  Jackey's favorite quote (2:43) His background (4:52) Initiating operational excellence on a global scale (7:36) Jackey's advice on dealing with resistance (15:55) Examples of how they communicate (21:35) How these improvements lead to operational results (24:34) What Jackey is most proud of (29:45) His final words of wisdom (34:03) Podcast Resources Right Click to Download this Podcast as an MP3 Jackey on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Have you ever worked on continuous improvement in multiple countries?

This week's guest is Steven Langer. Ron and Steven discussed what it means to optimize workplace culture, what a strong organizational culture looks like, dealing with burnout, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Steven likes (2:51) His background (3:42) What he means by "healthy" (5:15) How to know whether you're winning or losing (7:07) How the size of the company factors in (9:40) What a strong organizational culture looks like (11:18) Balancing taking care of people with revenue (12:57) His experience with burnout (17:12) How to tell when you're burnt out (19:23) Steven's final words of wisdom (25:10) Podcast Resources Right Click to Download this Podcast as an MP3 Steven's Website Steven on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Have you ever suffered from burn

This week's guest is Craig Coyle. Ron and Craig discussed Craig's experience as an Apache pilot, what employee engagement is and isn't, why new leaders quit, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  Craig's favorite quote (2:37) His background (3:26) The first time Craig flew an Apache on his own (7:01) Why employee engagement is critical (8:40) What engagement looks like (12:29) Craig's advice he gives to senior leaders (17:26) Why new leaders quit (21:21) His advice for finding community (27:25) Mentorship versus community or fellowship (30:32) Empowering people on the frontlines (31:45) What Craig would recommend to people who are struggling (35:35) Podcast Resources Right Click to Download this Podcast as an MP3 Craig on LinkedIn Operation Lead Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think?

This week's guest is Uriel Eisen. Ron and Uriel discussed the importance of kanban, why increasing your inventory isn't always a bad thing, Uriel's background and projects, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Uriel likes (2:33) His background (5:14) What "tripling production" means (9:03) How he increased their inventory (14:01) How it's measured (19:13) Uriel's advice on how to get started (22:14) Podcast Resources Right Click to Download this Podcast as an MP3 Austere Manufacturing Austere Manufacturing on Instagram Arda on Instagram Arda Uriel on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Why is kanban so powerful?

This week's guest is Adam Lawrence. Ron and Adam discussed reliability kaizen, what it means, how it relates to the Wheel of Sustainability, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Adam likes (2:25) His background (3:17) What reliability kaizen means to Adam (4:52) About OEE (8:59) The steps he and his team follow (10:12) What this has to do with reliability (14:38) The resistance he's seen teams face (16:58) About the Wheel of Sustainability (22:28) How he and his teams have applied it to reliability kaizen (28:15) Adam's final words of wisdom (33:05) Podcast Resources Right Click to Download this Podcast as an MP3 Adam's Website Adam on LinkedIn Adam's Past GA Podcasts  Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What does reliability kaizen mean to you?

This week's guest is Sarah Tilkens. Ron and Sarah discussed The KPI Lab (which Sarah founded), why talent development is critical, what leaders can do to help, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Sarah likes (2:14) Her background (3:19) About the KPI lab (4:27) Why talent development is critical (5:23) What leaders can do (8:38) Combining lean and talent development (12:18) What it's been like working on the KPI lab (17:01) Podcast Resources Right Click to Download this Podcast as an MP3 Sarah on LinkedIn GA 275 | Leading vs. Serving with Sarah Tilkens GA 408 | Lean and Life Coaches with Sarah Tilkens GA 474 | Integrating Coaching and Lean with Sarah Tilkens Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What does it mean to combine lean and talent development?

This week's guest is Thomas Gelmi. Ron and Thomas discussed Thomas's unique background, how he helps leaders develop their "human" skills, navigating different personalities at work, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Thomas likes (2:48) His background (4:16) What "human skills" refers to (7:33) Why how we feel about ourselves matters (10:29) Navigating personality differences (16:36) His opinion on why developing human skills is good for business (21:38) A leader's ability and willingness to be vulnerable (27:48) Thomas's final words of wisdom (32:53) Podcast Resources Right Click to Download this Podcast as an MP3 Thomas on LinkedIn Emotional Intelligence by Daniel Goleman Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? Why is it important to develop human skills (aka soft skills)?

This week's guest is Alen Ganic. Ron and Alen discussed visual management, examples of visual management they have seen and created, dealing with any resistance you might meet, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Alen likes (2:46) His background (3:12) What visual management is (5:28) Examples he's seen and created (6:20) A story about Ron's time at FlowServe (11:08) Alen's story about how he helped saved a company (15:35) Dealing with resistance (20:23) The practical mistakes people make (25:26) Tips for getting started (27:26) Podcast Resources Right Click to Download this Podcast as an MP3 Alen on LinkedIn Lean Case Study: The City of Grand Rapids GA 521 | Celebrating Quick Wins GA 544 | Flow Efficiency vs. Resource Efficiency Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? How

This week's guest is Dr. Brad Miller. Ron and Dr. Miller discussed what it's like to teach Lean and Six Sigma at a university, the business lessons that can be learned from academia, his grocery store simulation, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote that inspires Dr. Miller (3:01) His background (4:29) How he started working at a university (6:51) What students are like these days (9:07) How he structures his classes (13:53) About his grocery store checkout simulation (18:37) How mixing different personalities works (21:39) Balancing "getting it right" with experimenting (32:38) Podcast Resources Right Click to Download this Podcast as an MP3 Brad on LinkedIn Brad on YouTube Brad on the University of Houston Site Inside Brad's Classroom GA 111 | How to Teach Continuous Improvement GA 310 | The Role of Motivation in Continuous Improvement Get All the Latest News from Gemba Academy Our newslette

This week's guest is Ridha Dhrifi. Ron and Ridha discussed ISO 9001, how it aligns with lean manufacturing, balancing compliance with operational efficiency, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  Ridha's favorite quote (3:01) His background (4:29) The alignment between ISO 9001 and lean manufacturing (5:49) About ISO 9001 (7:09) Industries interested in ISO 9001 (8:31) Making sure it's an authentic certification adding real value (10:42) How lean thinking can help and harmonize (12:45) How current and future state works in ISO (14:16) Combining ISO and lean (16:30) Advice for a quality manager on balancing compliance and operational efficiency (20:03) How long it takes to realize ISO 9001 certification (22:49) The order of operations (25:44) Podcast Resources Right Click to Download this Podcast as an MP3 Ridha on LinkedIn Integration of the Lean in ISO 9001 Integration of the Lean in Chemical Industry

This week's guest is Ron Pereira. In this new years-themed episode, Ron explains why forming new habits is often more effective than keeping new resolutions, how to form those habits, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  Why resolutions fail (3:20) Outcomes versus the process (4:51) Ron's habit of exercising (7:05) Creating standard work for habits (8:14) Lean and new habits (11:06) Define value (11:20) Start small (12:07) Measure your progress (14:22) Eliminate waste (15:15) Standardizing the approach (16:22) Sustaining these habits over time (17:50) Podcast Resources Right Click to Download this Podcast as an MP3 GA 261 | Building the Habit of Excellence with James Clear Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What are some new habits you'd like to form this year?

This week's guest is Brandon Bunn. Ron and Brandon discussed what it looks like to leverage lean and continuous improvement inside prison facilities, some of the obstacles that arise, and how other lean leaders can get involved. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote that inspires Brandon (3:06) Brandon's background (4:06) Why he got into the prison industry (7:45) What a "Day in the Life" looks like (9:05) The improvements that are being done (12:13) Some of the obstacles (18:28) The role that motivation plays (26:02) Brandon's advice for those in similar situations (28:33) How lean leaders can get involved (30:45) Podcast Resources Right Click to Download this Podcast as an MP3 Brandon on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? How else can lean be used to change lives in profound

This week's guest is Beau Groover. Ron and Beau discussed people and process integration, lean leadership, Beau's "GSD" system, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Beau likes (2:52) His background (3:16) What people and process integration is (5:54) Why it's so important and why it's difficult (7:42) What it means to be vulnerable (10:16) Where we're "missing the mark" (14:10) Some practical tips (17:14) An example of improvement Beau has seen (23:46) Beau's final words of wisdom (27:29) Podcast Resources Right Click to Download this Podcast as an MP3 Beau's Website Beau on LinkedIn Building a Kick-Ass Culture: 20 Effective Steps Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What are some other challenges of people and process integration?

This week's guest is Steve Pereira. Ron and Steve discussed flow engineering, Steve's latest book, the relationship between value, clarity, and flow, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote Steve likes (3:57) His background (5:29) About his book "Flow Engineering" (7:48) Defining flow engineering (10:28) The relationship between value, clarity, and flow (16:01) The role AI plays in flow (20:39) His favorite applications (25:03) The reception he's gotten on the book (27:44) Podcast Resources Right Click to Download this Podcast as an MP3 Flow Engineering GA 382 | Simplifying Value Stream Mapping with Steve Pereira Steve on LinkedIn Visible Flow Consulting Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What are your thoughts on the concept of flow engineering?

This week's guest is Matt White. Ron and Matt discussed problem solving, Matt's backgrounds in both manufacturing and healthcare, the importance of using the "language" of a company, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quotes Matt likes (3:22) His background (4:40) Why lean works in many different industries (8:41) Matt's thoughts on identifying problems in organizations (9:45) Using PDCA and A3 Reporting (14:06) How scientific thinking plays a role (15:09) Using the language of the company (16:43) Getting the right people involved (20:15) The leader's role in problem solving (27:19) Advice for getting leadership commitment (29:30) Podcast Resources Right Click to Download this Podcast as an MP3 Matt on LinkedIn Get All the Latest News from Gemba Academy Our newsletter is a great way to receive updates on new courses, blog posts, and more. Sign up here. What Do You Think? What's your approach to problem

This week's guest is Topaz Adizes. Ron and Topaz discussed Topaz's studio The Skin Deep, his film {The And}, and the conversation cards he created. Focused on the power of human connection, this interview will stay with you long after it's over. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote that Topaz likes (3:30) His background (4:13) About his {The And} project (9:28) An example of the questions (11:27) The three conversations that are actually going on (18:17) The different types of decks they offer (20:02) Topaz's take on AI (24:25) What Topaz doesn't like about people (28:48) His final words of wisdom (30:44) Podcast Resources Right Click to Download this Podcast as an MP3 Topaz on LinkedIn Topaz's Website The Skin Deep 12 Questions for Love: A Guide to Intimate Conversations and Deeper Relationships Prison Couldn't Keep Me From You Get All the Latest News from Gemba Academy Our newsletter is a great way to

This week's guest is Gary Cihak. Ron and Gary discussed Gary's Six Sigma Green Belt project, what he learned from it, how he dealt with the resistance that followed, and more. An MP3 audio version of this episode is available for download here. In this episode you'll learn:  The quote that inspires Gary (3:21) About Gary and his background (3:52) How he was introduced to continuous improvement (4:29) The problem Gary was trying to solve with his Six Sigma Green Belt project (5:07) A project Ron worked on (8:23) What Gary did and learned from his project (9:03) The resistance he was met with (10:37) Tactics he used with frontline workers (11:45) Getting leadership buy-in (12:38) Navigating the transition from batch production to one-piece flow (13:23) What he learned about people (19:12) Advice to those at the beginning of their lean journeys (20:05) Podcast Resources Right Click to Download this Podcast as an MP3 Gary on LinkedIn Get All the Latest News from Gemba Academy Our